Boiler Tube Expander P1000 Series
Versandfertig in: ca. 20 Werktagen
Lieferzeit: Versandzeit + 1–3 Werktage Transport (DE – Ausland abweichend)
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Product description
Product description
P-1000 Series Boiler Tube Expanders for Confined Spaces
The P-1000 Series is a compact boiler tube expander for applications with limited access. It was developed for water boxes, small drum diameters, and similar installation situations where conventional tube expanders can only be used to a limited extent.
Overlapping rolls prevent scoring and shoulders on the tube. The 30° flare geometry enables controlled expansion and flaring of tube ends in a single operation.
Area of Application and Technical Features
- overlapping rollers prevent scoring on the tube
- ideal for water boxes, small drum diameters, and other confined spaces
- suitable for expanding and flaring boiler tubes
- compact design for hard-to-reach tube sheets
| Available Sizes | 1" O.D. 13 and 14 Gauge to 4.1/2" O.D. 7–14 Gauge |
|---|---|
| Available Models | P1079/3 to P1394/11 |
| Flaring Angle | 30° |
| Application | Boiler tubes, water boxes, and small drum diameters |
Selection Table P-1000 Series – Page 1 Only
The table only contains the tool selection. We will gladly send you the spare parts table upon request.
| Tube 1 | Tube 2 | Minimum I.D. Tool Enters |
Maximum Expansion | Tool Number by Tube Sheet Thickness | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| O.D. inch | BWG | Wall inch | O.D. inch | BWG | Wall inch | mm | inch | mm | inch | 1/2"–3/4" | 7/8"–1.1/4" | 1.3/8"–1.3/4" | 1.7/8"–2.1/4" | 2.3/8"–2.3/4" |
| 1 | 13 & 14 | .095 & .083 | 1.1/8 | 9 | .148 | 19.7 | .775 | 23.4 | .921 | P1079/3 | P1079/5 | – | – | – |
| 1 | 15 & 16 | .072 & .065 | 1.1/8 | 10 | .134 | 20.7 | .814 | 24.4 | .961 | P1083/3 | P1083/5 | – | – | – |
| 1.1/4 | 7 | .180 | 1.1/8 | 11 & 12 | .120 & .109 | 21.7 | .854 | 25.5 | 1.004 | P1087/3 | P1087/5 | – | – | – |
| 1.1/4 | 8 & 9 | .165 & .148 | 1.1/8 | 13 & 14 | .095 & .083 | 22.7 | .893 | 26.5 | 1.043 | P1091/3 | P1091/5 | – | – | – |
| 1.1/4 | 10 | .134 | 1.1/8 | 15 & 16 | .072 & .065 | 23.7 | .933 | 28.1 | 1.105 | P1095/3 | P1095/5 | – | – | – |
| 1.1/4 | 11–13 | .120–.095 | 1.3/8 | 8 | .165 | 24.7 | .972 | 29.0 | 1.142 | P1099/3 | P1099/5 | – | – | – |
| 1.1/4 | 14 & 15 | .083 & .072 | 1.3/8 | 9 | .148 | 25.7 | 1.011 | 30.0 | 1.181 | P1103/3 | P1103/5 | – | – | – |
| 1.1/4 | 16 | .065 | 1.3/8 | 10 | .134 | 27.8 | 1.094 | 33.0 | 1.299 | P1111/3 | P1111/5 | – | – | – |
| 1.1/2 | 10–12 | .134–.109 | 1.3/8 | 15 & 16 | .072 & .065 | 30.7 | 1.208 | 35.0 | 1.378 | P1118/3 | P1118/5 | – | – | – |
| 1.1/2 | 13–16 | .095–.065 | 1.3/4 | 6 & 7 | .203 & .180 | 32.7 | 1.287 | 38.0 | 1.496 | P1126/3 | P1126/5 | – | – | – |
| 2 | 3 | .259 | 1.3/4 | 8 & 9 | .165 & .148 | 34.7 | 1.366 | 40.0 | 1.575 | P1134/3 | P1134/5 | P1134/7 | P1134/9 | P1134/11 |
| 2 | 4 & 5 | .238 & .220 | 1.3/4 | 10–12 | .134–.109 | 36.7 | 1.444 | 42.5 | 1.673 | P1142/3 | P1142/5 | P1142/7 | P1142/9 | P1142/11 |
| 2 | 6 | .203 | 1.3/4 | 13–16 | .096–.065 | 38.7 | 1.523 | 44.5 | 1.752 | P1150/3 | P1150/5 | P1150/7 | P1150/9 | P1150/11 |
| 2 | 7–9 | .180–.148 | 2.1/4 | 3 | .259 | 40.7 | 1.602 | 47.0 | 1.850 | P1158/3 | P1158/5 | P1158/7 | P1158/9 | P1158/11 |
| 2 | 10–12 | .134–.109 | 2.1/4 | 4 | .238 | 42.7 | 1.681 | 49.0 | 1.929 | P1166/3 | P1166/5 | P1166/7 | P1166/9 | P1166/11 |
| 2 | 13–15 | .095–.072 | 2.1/4 | 5 & 6 | .220 & .203 | 44.7 | 1.760 | 51.5 | 2.027 | P1174/3 | P1174/5 | P1174/7 | P1174/9 | P1174/11 |
| 2 | 16 | .065 | 2.1/4 | 7–9 | .180–.148 | 46.7 | 1.839 | 54.0 | 2.126 | P1181/3 | P1181/5 | P1181/7 | P1181/9 | P1181/11 |
| 2.1/2 | 4 & 5 | .238 & .220 | 2.1/4 | 10–13 | .134–.095 | 48.7 | 1.917 | 56.0 | 2.205 | P1189/3 | P1189/5 | P1189/7 | P1189/9 | P1189/11 |
| 2.1/2 | 6 | .203 | 2.1/4 | 14–16 | .083–.065 | 50.7 | 1.996 | 60.0 | 2.362 | P1197/3 | P1197/5 | P1197/7 | P1197/9 | P1197/11 |
| 2.1/2 | 7–10 | .180–.134 | 2.3/4 | 2 & 3 | .284 & .259 | 52.7 | 2.074 | 62.0 | 2.441 | P1205/3 | P1205/5 | P1205/7 | P1205/9 | P1205/11 |
| 2.1/2 | 11–13 | .120–.095 | 2.3/4 | 4 & 5 | .238 & .220 | 54.7 | 2.153 | 64.0 | 2.520 | P1213/3 | P1213/5 | P1213/7 | P1213/9 | P1213/11 |
| 2.1/2 | 14–16 | .083–.065 | 2.3/4 | 6–8 | .203–.165 | 56.7 | 2.232 | 66.0 | 2.598 | P1221/3 | P1221/5 | P1221/7 | P1221/9 | P1221/11 |
| 3 | 2 | .284 | 2.3/4 | 7–9 | .180–.148 | 58.7 | 2.311 | 68.0 | 2.677 | P1229/3 | P1229/5 | P1229/7 | P1229/9 | P1229/11 |
| 3 | 3 & 4 | .259 & .238 | 2.3/4 | 10–12 | .134–.109 | 60.7 | 2.389 | 70.0 | 2.756 | P1237/3 | P1237/5 | P1237/7 | P1237/9 | P1237/11 |
| 3 | 5 & 6 | .220 & .203 | 2.3/4 | 13–16 | .095–.065 | 62.7 | 2.468 | 72.0 | 2.835 | P1244/3 | P1244/5 | P1244/7 | P1244/9 | P1244/11 |
| 3 | 7 & 8 | .180 & .165 | – | – | – | 64.7 | 2.547 | 74.0 | 2.913 | P1252/3 | P1252/5 | P1252/7 | P1252/9 | P1252/11 |
| 3 | 10–12 | .134–.109 | 3.1/4 | 3 | .259 | 66.7 | 2.625 | 76.0 | 2.992 | P1260/3 | P1260/5 | P1260/7 | P1260/9 | P1260/11 |
| 3 | 13 & 14 | .095 & .083 | 3.1/4 | 4 | .238 | 68.7 | 2.704 | 78.0 | 3.071 | P1268/3 | P1268/5 | P1268/7 | P1268/9 | P1268/11 |
| 3 | 15 & 16 | .072 & .065 | 3.1/4 | 5 & 6 | .220 & .203 | 70.7 | 2.783 | 80.0 | 3.150 | P1276/3 | P1276/5 | P1276/7 | P1276/9 | P1276/11 |
| 3.1/2 | 2 & 3 | .284 & .259 | 3.1/4 | 7–11 | .180–.120 | 72.7 | 2.862 | 82.0 | 3.228 | P1284/3 | P1284/5 | P1284/7 | P1284/9 | P1284/11 |
| 3.1/2 | 4–6 | .259–.203 | 3.1/4 | 12–14 | .109–.083 | 74.7 | 2.940 | 84.0 | 3.307 | P1292/3 | P1292/5 | P1292/7 | P1292/9 | P1292/11 |
| 3.1/2 | 7–9 | .180–.148 | 3.1/4 | 15 & 16 | .072 & .065 | 76.7 | 3.019 | 86.0 | 3.386 | P1300/3 | P1300/5 | P1300/7 | P1300/9 | P1300/11 |
| 3.1/2 | 10–12 | .134–.109 | 3.3/4 | 2 & 3 | .284 & .259 | 78.7 | 3.098 | 88.0 | 3.465 | P1308/3 | P1308/5 | P1308/7 | P1308/9 | P1308/11 |
| 3.1/2 | 13–15 | .095–.072 | 3.3/4 | 4–6 | .259–.203 | 80.7 | 3.177 | 92.0 | 3.622 | P1315/3 | P1315/5 | P1315/7 | P1315/9 | P1315/11 |
| 3.1/2 | 16 | .065 | 3.3/4 | 7 & 8 | .180 & .165 | 82.7 | 3.255 | 94.0 | 3.701 | P1323/3 | P1323/5 | P1323/7 | P1323/9 | P1323/11 |
| 4 | 3 | .259 | 3.3/4 | 9–12 | .148–.109 | 84.7 | 3.334 | 96.0 | 3.780 | P1331/3 | P1331/5 | P1331/7 | P1331/9 | P1331/11 |
| 4 | 4–6 | .259–.203 | 3.3/4 | 13–16 | .095–.065 | 86.7 | 3.413 | 98.0 | 3.858 | P1339/3 | P1339/5 | P1339/7 | P1339/9 | P1339/11 |
| 4 | 7 & 8 | .180 & .165 | 4.1/4 | 2 | .284 | 88.7 | 3.492 | 100.0 | 3.937 | P1347/3 | P1347/5 | P1347/7 | P1347/9 | P1347/11 |
| 4 | 9–12 | .148–.109 | 4.1/4 | 3 | .259 | 90.7 | 3.570 | 102.0 | 4.016 | P1355/3 | P1355/5 | P1355/7 | P1355/9 | P1355/11 |
| 4 | 13–15 | .095–.072 | 4.1/4 | 4 | .238 | 92,7 | 3.649 | 104,0 | 4.094 | P1363/3 | P1363/5 | P1363/7 | P1363/9 | P1363/11 |
| 4 | 16 | .065 | 4.1/4 | 7 & 8 | .180 & .165 | 94,7 | 3.728 | 106,0 | 4.173 | P1370/3 | P1370/5 | P1370/7 | P1370/9 | P1370/11 |
| 4.1/2 | 3 | .259 | 4.1/4 | 9–11 | .148–.120 | 96,7 | 3.807 | 108,0 | 4.252 | P1378/3 | P1378/5 | P1378/7 | P1378/9 | P1378/11 |
| 4.1/2 | 4–6 | .259–.203 | 4.1/4 | 12–16 | .109–.065 | 98,7 | 3.885 | 110,0 | 4.331 | P1386/3 | P1386/5 | P1386/7 | P1386/9 | P1386/11 |
| 4.1/2 | 7–14 | .180–.083 | – | – | – | 100,7 | 3.964 | 111,0 | 4.407 | P1394/3 | P1394/5 | P1394/7 | P1394/9 | P1394/11 |
Note: For tool selection, tube OD, tube wall thickness, and tube sheet thickness are needed.
Short Description
The P-1000 Series Boiler Tube Expanders are designed for limited access areas such as water boxes and small drum diameters. Overlapping rolls prevent ridging while the compact design allows for reliable expansion and 30° flaring of boiler tubes with outside diameters from 1 to 4.1/2 inches.
The hyTool Quality Promise
The hyTool Quality Promise
At hyTool, quality comes first. Our tools and systems are reliable, durable, and meet all relevant national and international standards. Every product is tested, documented, and designed for continuous professional use – so you can rely on safe and reproducible results in every application.
The protection of your data is our highest priority – your personal information will be treated confidentially and processed exclusively in accordance with applicable data protection regulations.
