Spreiz- und Hebewerkzeuge für Industrie & Instandhaltung
Professionelle Werkzeuge zum kontrollierten Heben, Spreizen, Ausrichten und Trennen von Maschinen, Bauteilen und Flanschverbindungen.
Für kontrolliertes Anheben, Nivellieren und Positionieren schwerer Komponenten.
ab 9 mm Zugangsspalt Hebekeile ansehen → Bauteile spreizen & trennen SpreizkeileHohe Spreizkraft bei sehr kleinen Spalten – hydraulisch oder rein mechanisch.
bis 25 t Spreizkraft Spreizer ansehen → Rohrleitungen & Anlagenbau FlanschspreizerZum kontrollierten Öffnen von Flanschverbindungen bei Wartung und Dichtungswechsel.
mechanisch & hydraulisch Flanschspreizer ansehen →
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Hydraulic Spreader 15 t
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Hydraulic spreader 25 t
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Mechanical flange spreader
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Hydraulic Flange Spreader 5 ton
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Hydraulic flange spreader 10 tons
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Manual flange spreader 4.5 tons
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Hydraulic Flange Spreader 4.5 tons
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Information
Information
Which spreader or lifting wedge suits your application?
The tonnage alone is not decisive; more important are the available access gap, the required spreading force, the necessary stroke or opening distance, and whether hydraulic or mechanical operation is preferred.
| Model | Tool Type | Force | Access / Range | Stroke / Spread | Drive | Especially suitable for |
|---|---|---|---|---|---|---|
| HVW-10 | Lifting Wedge | 16 t / 160 kN | from 9 mm | 19 mm per step | 700 bar | Lifting and positioning machinery |
| MSW-10 | Spreading Wedge | 9 t | from 6.5 mm | up to 62 mm | mechanical / 3/4" | Mobile use without hydraulics |
| HS-01 | Spreading Wedge | 1 t | from 11 mm | up to 94 mm | hydraulic | Precise spreading with low force |
| HSW-10 | Spreading Wedge | 14 t | from 6.5 mm | up to 62 mm | 700 bar | Machinery, components and flanges |
| HSW-14 | Spreading Wedge | 15 t | from 6.5 mm | up to 15 mm | 700 bar | High force in a compact design |
| HSW-25 | Spreading Wedge | 25 t | from 6 mm | multi-stage | 700 bar | Heavy industrial applications |
| Flange Spreader 4.5 t | Flange Spreader | 4.5 t / 45 kN | from 2.3 mm | 76 mm | mechanical | Flange separation without hydraulics |
| Flange Spreader 4.5 t | Flange Spreader | 4.5 t / 45 kN | from 2.3 mm | 76 mm | hydraulic | Controlled opening of flanges |
| Flange Spreader 5 t | Flange Spreader | 5 t / 50 kN | Wedges 3–56 mm | 39 mm | hydraulic | Piping and plant service |
| Flange Spreader 10 t | Flange Spreader | 10 t / 100 kN | Wedges 3–56 mm | 55 mm | hydraulic | Larger flange connections |
| PMF-Series | Flange Spreader | model-dependent | Bolts 16–31 mm | up to 231 mm | mechanical | Flange separation without external energy |
Three questions lead to the right tool
What needs to be moved?
- Lifting a machine: Lifting wedge
- Pushing a component apart: Spreading wedge
- Opening a flange: Flange spreader
How large is the existing gap?
The minimum access gap is often more important than the maximum spreading force. First, measure how much space is actually available to apply the tool.
Mechanical or hydraulic?
Mechanical tools do not require an external pressure source. Hydraulic systems enable high forces and controlled operation via a suitable pump.
Lifting wedge, spreading wedge or flange spreader?
Lifting Wedges
Lifting wedges are used when heavy machinery or components need to be lifted, leveled, or positioned controllably from a very small initial gap.
Spreading Wedges
Spreading wedges generate high spreading force in a confined space. They are suitable for separating, aligning, and positioning components, as well as for assembly and maintenance work.
Flange Spreaders
Flange spreaders are specifically designed for the controlled separation of flange connections, for example, during gasket replacement, pipeline maintenance, and disassembly work.
Solo device or complete hydraulic system?
For hydraulic spreaders, the existing pressure supply must be considered. Many hyTool spreaders operate with 700-bar hydraulic systems.
- 700-bar pump already available: often, the solo device is sufficient.
- No suitable hydraulics available: select tool together with pump and hose.
- Large components or uniform spreading: the use of two spreaders can enable more even force distribution.
- Unsure about couplings or oil volume: have compatibility checked before ordering.
Industrial Tools with Technical Support
Frequently Asked Questions about Spreading and Lifting Tools
What is the difference between a lifting wedge and a spreading wedge?
A lifting wedge is primarily designed for controlled lifting and positioning of heavy components. A spreading wedge is mainly used to push components apart, separate, or align them. However, the technical specifications of each tool and the specific application are always decisive.
Which value is particularly important when selecting a spreader?
In addition to the required spreading force, the minimum access gap is crucial. The tool must be able to be inserted into the existing gap in an unloaded state. Only then should force and required spreading height be compared.
Do I need a separate pump for a hydraulic spreader?
For a solo device, a suitable hydraulic pump is usually required. Complete kit solutions with a pump, hose, and other accessories are available for various models. Pressure level, oil volume, and couplings must match the tool.
When is a mechanical spreader useful?
A mechanical spreader is interesting when working without an external hydraulic supply. This reduces the system effort required and is particularly suitable for mobile assembly and service operations.
When should two hydraulic spreaders be used?
For large or sensitive components, it can be useful to distribute the spreading force over two points of attack. This can achieve a more even movement. However, the specific design always depends on the component, load, and application.
Can an existing 700-bar hydraulic pump be used?
This is possible if the operating pressure, required oil volume, hose system, and couplings are compatible with the tool. For existing hydraulic systems, we recommend matching this data before ordering.
Spreading and Lifting Tools for Industry and Maintenance
Spreading wedges, lifting wedges, and flange spreaders are used wherever heavy components need to be moved, lifted, separated, or aligned controllably in confined spaces. Typical applications include industrial maintenance, mechanical and plant engineering, assembly and disassembly work, and pipeline construction.
hyTool offers both hydraulic spreaders and lifting wedges as well as mechanical spreading and flange tools. Depending on the model, different spreading forces, access gaps, and opening distances are available. Hydraulic versions can be combined with suitable manual, battery-powered, or electric pumps.
For selection, it should not be decided solely on maximum force. In practice, the available access gap, the required stroke, the geometry of the component, and the existing hydraulic supply are crucial. If you have questions about tool selection or the compilation of a complete hydraulic system, hyTool will be happy to assist you.