Beading tool / Swaging tool

Name: Beading tool / Swaging tool
Brand: Powermaster
SKU: Wulstroller
Availability: InStock

Price on request

Type: Boiler Tube Expander

Versandfertig in: ca. 20 Tagen

Lieferzeit: 21–23 Werktage (DE – Ausland abweichend)

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Product description

Combination Beading Tool / Beading Roller

The combination beading tool combines tube expansion and bead forming in a single operation. This replaces multiple tools and additional work steps, reduces operator strain, and makes the process faster and more reproducible.

The tool is suitable for industrial tube processing, boiler service, and heat exchanger maintenance when tubes need to be expanded and beaded simultaneously.

2" (50.8 mm) to 3" (76.2 mm) O.D. Expand and Bead one operation less operator strain

Area of Application and Advantages

Expand tube and form bead in one operation
replaces flaring tube expander, separate beading tool and air hammer
significantly reduced operator strain due to less vibration and noise
no re-rolling required
suitable for tube outer diameters 2" (50.8 mm), 2.1/2" (63.5 mm) and 3" (76.2 mm)
Reverse mandrels available
labeled product view with flaring roll, guide roll unit and hexagon shank for reverse drive

Combination Beading Tool with labels: flaring roll, guide roll unit and hexagon shank for reverse drive

Combination Beading Tool Sketch: expanding tubes and bead forming in one operation

Comparison of Previous Process and Combination Beading Tool

	Previously	Now
Required Tools	Flaring tube expander, tube expander drive, beading tool, air hammer	Combination beading tool and tube expander drive
Work Steps	Expand, bead, re-roll	Expand and bead form in one operation
Operator Strain	High, especially due to hammer vibration and noise	Significantly reduced, no air hammer for beading, no re-rolling

Technical Table Combination Beading Tool

Tube O.D. inch	Tube Wall Thickness		Expansion Range		Model No.	Mandrel No. Square	Replacement Roll Set		Beading Roll Model No.	Guide Roll Assembly Model No.
Tube O.D. inch	BWG	inch	mm	inch	Model No.	Mandrel No. Square	Model No.	Set	Beading Roll Model No.	Guide Roll Assembly Model No.
2	10	.134	43.2–48.4	1.700–1.906	41633-0010	41615 (3/4")	41670	Set of 4	41631-0010	41701-0010
2	11	.120	43.2–48.4	1.700–1.906	41633-0011	41615 (3/4")	41670	Set of 4	41631-0011	41701-0011
2	12	.109	43.2–48.4	1.700–1.906	41633-0012	41615 (3/4")	41670	Set of 4	41631-0012	41701-0012
2	13	.095	43.2–48.4	1.700–1.906	41633-0013	41615 (3/4")	41670	Set of 4	41631-0013	41701-0013
2.1/2	10	.134	55.9–62.48	2.200–2.460	41634-0010	41635 (1")	41673	Set of 5	41651-0010	41702-0010
2.1/2	11	.120	55.9–62.48	2.200–2.460	41634-0011	41635 (1")	41673	Set of 5	41651-0011	41702-0011
2.1/2	12	.109	55.9–62.48	2.200–2.460	41634-0012	41635 (1")	41673	Set of 5	41651-0012	41702-0012
2.1/2	13	.095	55.9–62.48	2.200–2.460	41634-0013	41635 (1")	41673	Set of 5	41651-0013	41702-0013
3	10	.134	68.6–75.69	2.700–2.980	41359-0010	41653 (1")	41676	Set of 5	41666-0010	41703-0010
3	11	.120	68.6–75.69	2.700–2.980	41359-0011	41653 (1")	41676	Set of 5	41666-0011	41703-0011
3	12	.109	68.6–75.69	2.700–2.980	41359-0012	41653 (1")	41676	Set of 5	41666-0012	41703-0012

Note: Inch sizes are additionally provided with metric approximate values in the description. For further spare parts, please refer to the operating manual. Other sizes are available upon request.

Short Description

The combination beading tool is a specialized tool for boiler service, tube processing, and heat exchanger maintenance. It combines tube expansion and bead forming in one operation, thereby reducing tool changes, noise, vibrations, and rework. The series covers tube outer diameters from 2 inches (50.8 mm) to 3 inches (76.2 mm).

The hyTool Quality Promise

At hyTool, quality comes first. Our tools and systems are reliable, durable, and meet all relevant national and international standards. Each product is tested, documented, and designed for continuous professional use – so you can rely on safe and reproducible results in every application.

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